American Sportworks UTV Betriebsanleitung

TW400 UTILITY VEHICLEO W N E R S  M A N U A LCopyrightJune7,2012

• Support this vehicle securely before working beneathChockthewheelstopreventthevehiclefromrolling•Donotshifttransaxleunlessth

qCheckforward,neutral,andreverseshiftingresponseAlsocheckneutralstartresponseqCheckparkingbraketomakesure it engages, holds,an

SECTION 3UTILITY VEHICLEA S S E M B L Y  I N S T R U C T I O N SassemblyQty Item6 ¼”x¾”Socketheadbolts(steeringcap)6 ¼”–20Nylocknuts(s

SECTION 3assemblyPre-Assembly Instructions1) ReadOwner’sManual2) UnpackallvehicleandassemblypartsMakesure youhaveeverythinglisted

SECTION 3assemblySteering Wheel Installation1) Turnvehiclesteeringsothatthetiresarepointed straightforwardThereshouldbeamarkshowing

SECTION 3assemblyRear Fender Installation1) FendersinstallationTiltthecargobedupLineupthe holesintherearfenderswiththesquarehole

4x2 Utility VehiclesGeneral OperationStartyourUtilityVehiclebyfollowingthestartingproceduresasnotedbelow1 Depressbrakepedalwithyour

Fuel TypeThefueltankislocatedunderseat390cc&653ccFuelCapacityis5Gal265ccFuelcapacityis16GalWhenlling the fueltank,pl

Foam element–Cleanfoamelementwithdetergentinwarm water or in a nonammable solvent Do not wringelement Squeeze excess cleaning

Engine Oil Level CheckRefertoFigure5-4Checkengineoildailywithllercap/dipsticklocatedattheenginerearendasfollows:1 ParkVehicleon

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Transaxle Oil ChangeWarm oil drains quickly and completely Therefore, drainusedtransaxleoilwhiletransaxlehousingisstillwarmasfollow

Fuel in the Cylinder Cavity Intheeventthatthefuelvalveisleftopenwhiletransportingor towing this Utility Vehicle it is possible tha

SYMPTOMSDEADBATTERYPROBABLECAUSES SUGGESTEDREMEDIESKey switch left onBad batteryShorted starter solenoidTurn key off, recharge batteryReplace batte

American SportWorks Utility VehicleShifter Trouble ShootingNotice:AlwayschecktransmissionoillevelDipacleanscrewdriverstraightdown in th

Vehicles with serial number greater than 17063. (See brass tag near top of left rear shock absorber)1 Putthevehicleinneutral2 Loosenthec

22SECTION 7diagramsWIRING DIAGRAME N G I N E  M O D E L S

SECTION 7diagrams23REDORNGREDGREYREDGREYGRNBLUEBLUEBLKBLK+ 12V CONSTANT– 12V GROUND– 48V GROUNDSWITCHED + 12VSWITCHED + 48VBLKBLKREDREDGRNBRNGREYTE

SECTION 7diagrams2 WHEEL DRIVE( 2 - 2 0 8 3 3 )TRANSAXLEP A R T S  B R E A K D O W NFor units equipped withlocking differential24

SPICER OUTDOOR POWEREQUIPMENT COMPONENTS DIVISIONDANA CORPORATIONFREDERICKTOWN, OH 43019SERVICE PARTS REPLACEMENT LISTINGDATE ISSUED: 12/13/2004MODEL

SECTION 7diagrams26DANA CORPORATIONSPICER OUTDOOR POWEREQUIPMENT COMPONENTS DIVISIONMODEL 012AJ396-118(4x)21(8x)48(4x)26(13x)25(2x)24(11x)11(4x)18(4x

Section 1 Introduction                                              pages 1-2 SerialNumberPlate

27SECTION 8warrantylimited warrantyFull Size Utility VehicleAmerican SportWorks (hereinafter referred to as “ASW”), hereby warrants to the original pu

Service and Warranty Special NoteShouldyourAmericanSportWorksproductrequirewarrantyrepair,serviceorifyouhaveanyquestionsconcerningasse

PRE DELIVERYDEALER INFORMATIONCHECKED BY:DATE:UTILITY VEHICLE SET-UP, PRE DELIVERYCHECKLIST AND WARRANTY ACTIVATIONMODEL # SERIAL # DATE OF PURCHASED

American SportWorks welcomes you to its growingfamilyofnewproductownersThisUtilityVehicle“UTV”isalightutilityvehiclethathasbee

The Utility Vehicle has some similarities to anATV LikeanATVtheUtilityVehiclehasashortwheelbase,narrowstance, and high center

Read These Important Rules for Safe OperationFailure to follow and comply with all warnings may cause serious injury or deathAssumption Of RiskNote:T

It is very important to read, understand, and follow all instructions and warnings located on the decals on your Utility Vehicle.SECTION 2safetyCAUTIO

Safe Operating ProceduresThesafeoperationofany machinery is a big concerntoall consumers Your Utility Vehicle has been designedwit

•The Brush Guard Bar is not certied ROPS (Roll OverProtectionSystem)Alwaysavoidrollovers•Donotoperatethisvehicleonhighways,p